Inden for hardwarefremstilling har effektivitet og præcision altid været den centrale konkurrenceevne for produktionsprocessen . Med den udbredte vedtagelse af optiske sorteringsmaskiner har et stigende antal skrueproducenter opnået betydelige opgraderinger i deres kvalitetsinspektionsprocesser gennem dette intelligente udstyr . med højpræcision optiske billeddannelser og AI-algoritms, kan udstyr Defekter og funktionelle indikatorer på skruer med en detektionshastighed på op til 1.200 stykker pr. Minut og en nøjagtighed på ± 0 . 01mm, hvilket langt overstiger grænsen for traditionel manuel inspektion.
The operation process of the optical screening machine is highly automated, from vibrating plate loading, multi-angle shooting, to AI analysis and sorting, without manual intervention throughout the process. Its intelligent algorithm can not only identify common scratches, burrs, missing teeth, and other problems, but also accurately detect mixed materials and poor electroplating to ensure that every screw meets customer standards. In Derudover understøtter udstyret hurtig produktionsændring, og inspektionsprocedurerne for skruer i forskellige specifikationer kan skiftes inden for 5 minutter, hvilket forbedrer fleksible produktionsfunktioner ...
According to industry cases, manufacturers who introduce optical screening machines can recover their costs within 6 months. One device can replace 6-8 quality inspectors, significantly reducing labor costs, while the defective product outflow rate has dropped by more than 70%, and customer complaints have been greatly reduced. With the data traceability function, manufacturers can generate test reports in real time, optimize Produktionsprocesser og forbedrer markedets konkurrenceevne yderligere .
With the advancement of Industry 4.0, optical screening machines may become standard equipment in the hardware screw industry. When selecting models, manufacturers can match models with different precision and speed according to needs, and even customize extended functions such as 3D detection and laser height measurement to meet the stringent requirements of the high-end market. The popularization of this technology marks that Hardwarefremstillingsindustrien er officielt kommet ind i en ny fase af intelligens og digitalisering.
